Digitised mechanical and environmental effectiveness of recycled small glass-fibre strengthened PP compounds supports the transition to extra sustainable motor vehicles
COBHAM, England, Jan. 24, 2023 /PRNewswire/ — Hexagon’s Manufacturing Intelligence division and Sumika Polymer Compounds Europe (SPC Europe), a top manufacturer of thermoplastic compounds, have partnered to digitise the effectiveness of new sustainable automotive-quality polypropylene (PP) compounds, enabling engineers to design and style elements that are far more recyclable and present a lessen carbon footprint for potential automobiles.
Sumika Polymer Compounds’ quick glass-fibre polypropylene (GF-PP) THERMOFIL HP and recycled polypropylene (GF-rPP) THERMOFIL CIRCLE resources benefit from sustainable production and recycling processes and give carmakers overall performance equal to incumbent engineering plastics, but with an up to 60% decreased carbon footprint. A expanding proportion of today’s PP parts are recovered and recycled as opposed to polyamides (PA), of which up to 70% are utilised in squander-to-vitality initiatives or complete up in landfill, but there continues to be substantial space for enhancement. These new Sumika recycled PP compounds are built for the round economic system, contributing to plastic waste reduction at car or truck stop-of-existence.
Plastics can contribute up to 20% of the complete excess weight of a car, and their application is escalating with the continuing replacement of metals. The automotive industry’s change to eMobility has elevated the have to have for lightweighting factors to maximise the vitality performance of cars and mitigate the considerable pounds of battery packs, but their environmental overall performance all over the lifecycle will have to also be regarded as by item advancement groups.
“Limited material conduct knowledge is a barrier to sustainable eMobility improvements because automotive engineering teams have not been in a position to set new products by the rigorous digital durability and basic safety exams essential for automotive endorsement,” reported Guillaume Boisot, head of the Materials Centre of Excellence at Hexagon. “Our exclusive multiscale materials modelling technologies accelerates the adoption of SPC Europe’s ground-breaking recycled resources by producing it possible for item development groups to properly simulate a component and subject it to recognized automotive engineering examination and validation.”
This very important engineering information is the result of a very long-time period partnership between the two organizations, offering merchandise advancement groups the ability to assess the suitability of GF-PP compounds in new layouts to tackle carbon-neutral targets by replacing standard engineering plastics.
“Our THERMOFIL brief glass-fibre reinforced polypropylene compounds provide equivalent functionality to conventional engineering plastics while delivering a a lot decreased carbon footprint, which will make them really ideal to meet up with layout challenges that sustainable eMobility delivers,” explained Bruno Pendélio, marketing and advertising supervisor for SPC Europe. “Combining our attempts with Hexagon lets us to aid the race in direction of carbon neutrality by even more lightweighting our customers’ automotive parts, minimizing physical materials testing and prototyping.”
Hexagon performed a detailed and demanding testing and bodily validation programme with SPC Europe to produce highly accurate multi-scale behavioural versions of its THERMOFIL® HP grades and THERMOFIL CIRCLE™ portfolio of recycled PP grades. Just about every product grade has a design that simulates the materials’ mechanical and environmental performance through a component’s lifecycle. The encrypted proprietary substance styles can be accessed by SPC Europe prospects by Hexagon’s Digimat application. Digimat is interoperable with well-known laptop-aided engineering (CAE) computer software tools, such as MSC Nastran, Marc, and third-bash program, empowering engineers to accomplish precise analyses making use of set up electronic engineering workflows.
About Sumika Polymer Compounds
Sumika Polymer Compounds Europe, part of Japanese group Sumitomo Chemical, has been manufacturing thermoplastics for above 40 many years and offers a large selection of thermoplastic compounds and polyolefin-centered elastomers. We are chief in the industry of significant-high-quality polyolefin thermoplastics compounds and elastomers. We support them to go after their financial growth with the recent natural environment wants. Polypropylene (PP) compounds professional for automotive, white products and specialised apps, we are recognized for a wide range of items, specifically built for high performances. In the identical way, we provide sustainable plastic compounds for industrial use. We repeatedly establish new systems to meet tomorrow’s desire. As a member of a world-wide network of Sumika providers in Japan, British isles, France, India, Turkey, Poland, Usa, China and Thailand, we are a world wide companion offering area offer and support to our consumers around the entire world.
The mission of our personnel is to contribute directly to the sustainable functionality of our organization partners. Additionally, chief in the industry of superior-quality polypropylene (PP) compounds. We are effectively recognised for a extensive array of items, primarily developed for large overall performance: 90% of motor vehicle makers use our products and solutions.
Hexagon is a world wide leader in digital truth answers, combining sensor, application and autonomous technologies. We are placing data to operate to boost efficiency, productivity, high quality and security throughout industrial, production, infrastructure, community sector, and mobility purposes.
Our systems are shaping manufacturing and people today associated ecosystems to turn into progressively connected and autonomous – ensuring a scalable, sustainable future. Hexagon’s Producing Intelligence division offers options that use details from design and style and engineering, manufacturing and metrology to make producing smarter. For more information, pay a visit to hexagon.com/mi.
Hexagon (Nasdaq Stockholm: HEXA B) has approximately 23,000 employees in 50 countries and web income of approximately 4.3bn Euro. Master extra at hexagon.com and observe us @HexagonAB.
Notes to editor
- Carbon emission comparisons are calculated employing lifecycle impact analyses (LCIA) performed by SPC Europe based mostly on the ISO 14040 common.
- Conceptual photographs of an electric auto and carbon dioxide emission comparisons are obtainable by return.
- The figures used reference a analyze of the dismantling of conclude-of-lifestyle vehicles carried out in 2019 by ADEME (French ecological transition company), that disclosed a bigger recyclability of effortlessly obtainable PP factors in comparison to all those created from polyamides (PA), of which up to 70% attain benefit in waste-to-power initiatives or end up in landfill.
- THERMOFIL®, THERMOFIL CIRCLE® & THERMOFIL HP ® are registered trademarks of Sumika Polymer Compounds (Europe) Ltd.